Construction

Construction (1).

Before I start to cut into a board of timber I look for grain patterns that I think are appropriate for the four sides of the box. Open grained species such as ash, oak and elm have very strong grain patterns so I pay particular attention when using these timbers. The grain on timbers like pear and maple are a lot less pronounced so distracting grain lines aren't so much of an issue.

If the box has curved sides I try to find grain that accentuates the curves. Some boxes are glued-up complete and the lid cut off afterwards. This ensures grain continuity between the lid and the box carcase.

dovetail joints before glue-up
Dovetail joints before glue-up.
box tray parts
Box tray parts.

Generally my boxes are jointed with hand-cut dovetails. This is the strongest joint to use where two pieces of wood meet at right angles, ensuring a box that will stand the test of time. I also use dovetails because they are visually appealing.

I spend a considerable amount of time setting out dovetails on paper and only when I am happy with their layout do I begin to cut wood. The dovetailed corners of my boxes are a strong design feature so it is important to get the detail right.